Lapho ucubungula.i-workpiece ilungisiwe futhi ithuluzi lokusika lijikeleziswa.Ukwamukela ubuchwepheshe obuhlanganisiwe bokushushuluza kanye nokushiswa kwama-roller, umshini unikeza isixazululo esihle sokuchezuka okunzima ekucubunguleni okuqinile kwepayipi lensimbi elishisayo, kanye nokuqondisa okuphansi ekucubunguleni okuhle kweshubhu lensimbi elidonswa ngokubanda.Isetshenziselwa ikakhulukazi inqubo ehlanganisiwe yokushiswa kwe-roller yezingxenye ze-hydraulic cylinder.Ukubekezelela imbobo kufika ku-IT7-8, ukugoqa ebusweni kufinyelela ku-Ra0.2-0.4μm.ukucubungula kwayo ukusebenza kahle izikhathi eziyi-10 zobuchwepheshe bendabuko obuyisicefe kanye nezikhathi ezingama-20 zemishini evamile yokucija.Ubuchwepheshe bendabuko ngokuvamile buhlanganisa izinyathelo ezine ezizimele ngokulandelana kwazo: i-rough boring-semi finish boring-floating boring-roller burning, engasebenzi kahle futhi edinga isikhathi eside.
Lo mshini uhlanganiswe nemodyuli yokulawula amathuluzi aguquguqukayo ezenzakalelayo, usebenzisa uhlelo olukhethekile lwamathuluzi we-Korean pneumatic kanye neJalimane hydraulic, isibonelelo sokucubungula 0.2-8mm ekuqondeni kwe-radial siyatholakala.
Imishini yochungechunge lwe-TGK yamukela uhlelo lwe-Siemens 808 CNC (uyazikhethela), i-spindle ye-headstock iqhutshwa yi-AC variable frequency motor, enokulawula isivinini esingenasinyathelo.Umzimba wombhede wamukela insimbi yekhwalithi ephezulu, indlela ephindwe kabili yomhlahlandlela iqinisekisa ukuqina okuhle nokuqondisa okuhle kakhulu.Futhi isakhiwo sonogada sifakwe nxazonke.Umshini une-automatic chip conveyer, isihlukanisi kazibuthe nesihlungi sephepha.Ukunemba kokuhlunga kufika ku-20μm.Isipholisi singagaywa kabusha ngokuhlanzekile futhi siphinde sisetshenziswe.
Qaphela:Uma i-workpiece yekhasimende iyipayipi eligoqelwe ngokushisayo, singafaka futhi isitokwe ngokwezidingo zekhasimende, ukuze ucezu lokusebenza nethuluzi likwazi ukuzungezisa ngesikhathi esifanayo.
TGK10 | TGK20/TGK25 | TGK36 | |
Boring Dia. | Φ35-Φ100mm | Φ40-Φ200mm/250mm | Φ60-Φ360mm |
Icubungula ububanzi bokujula | 1-12m | 1-12m | 1-12m |
I-Workpiece iboshwe i-Dia.ububanzi | Φ40-Φ150mm | Φ40-Φ300m/350mm | Φ120-Φ450m |
Ububanzi bendlela yomhlahlandlela | 500mm | 650mm | 650mm |
Ukuphakama kwesikhungo se-spindle | 300mm | 400mm | 450mm |
Ibanga lejubane le-spindle, amamaki | 5-1200rpm, engenasinyathelo | 120-1000rpm, 4 amagiya, stepless | 60-1000rpm, 4 amagiya, stepless |
Amandla emoto amakhulu | 30KW | 37KW/45KW, i-frequency converting motor | 45KW/60KW/75KW, i-frequency converting motor |
Ibanga lesivinini sokuphakelayo | 5-3000mm/min (akunasinyathelo) | 5-3000mm/min (akunasinyathelo) | 5-3000mm/min (akunasinyathelo) |
Okuphakelayo ikalishi isivinini ezihambayo ngokushesha | 3/6m/min | 3/6m/min | 3/6m/min |
Injini yokuphakela | 27nm | 36Nm | 48nm |
Injini yephampu yokupholisa | N=5.5KW, amaqembu amabili | N=5.5KW, amaqembu amathathu | N=7.5KW, amaqembu amathathu |
I-Hydraulic pump motor | / | 1.5KW, n=1440r/min | 1.5KW, n=1440r/min |
Ingcindezi elinganiselwe yesistimu yokupholisa | 2.5MPa | 2.5MPa | 2.5MPa |
Ukugeleza kwesistimu yokupholisa | 100,200L/min, amaqembu amabili | 100,200L/min, 200L/min, amaqembu amathathu | 100,200L/min, 200L/min, amaqembu amathathu |
Umfutho womoya | ≥0.4MPa | ||
Uhlelo lwe-CNC | SIEMENS 808 noma ozikhethela |