Uchungechunge lwe-T21100/T21160 luwumshini wokwenza izimbobo ezijulile, ongasekela inqubo yokubhoboza, eyisicefe kanye ne-trepanning ucezu lokusebenza olukhulu olunobubanzi obukhulu.Ngenkathi isebenza, i-workpiece ijikeleza kancane futhi ithuluzi lokusika lizungeza ngesivinini esikhulu kanye nokudla.Ukususwa kwe-chip ye-BTA kusetshenziswa ngenkathi ukubhoboza nokuyisa phambili ama-chips ensimbi ngaphakathi kwenduku eyisicefe ngokusika uketshezi kuyisicefe.
*I-spindle enkulu ne-chuck ephindwe kabili ukuze kuqinisekiswe inqubo yepayipi elikhulu lobubanzi.*Umbhede onesiqephu esisodwa wamukela i-ayoni enamandla kakhulu ukuqinisekisa ukuqina nokunemba.*Iziqondiso ezicishiwe ze-Ultrasonic frequecncy ziqinisekisa ukumelana okuhle nokugqokwa.*Inqola nendlela yokuxhumana sebenzisa i-Turcite B ukuze ugcine ukunemba.
Umshini usetshenziselwa ngokukhethekile amapayipi amade namancane ayisicefe.Yamukela imodi yokucubungula yokuzungezisa i-workpiece (edlula emgodini wokuphotha we-headstock) futhi ibha yamathuluzi yokusika ilungisiwe futhi ukunyakaza kokuphakelayo kuphela.Uma kuyisicefe, uketshezi lokusika lunikezwa ikhanda lokucindezela kwamafutha, futhi ama-chips okusika akhishwa phambili.Okuphakelayo kwamathuluzi okusika kusebenzisa isistimu ye-AC servo drive ukuze ibone ukulawulwa kwesivinini esingenasinyathelo.I-Headstock isebenzisa ukuguqulwa kwejubane legiya lezigaba eziningi, ngebanga elibanzi lejubane.Umshini wokukhiya usetshenziselwa ukubopha ikhanda lengcindezi kawoyela kanye nocezu lokusebenza.
Amathuluzi emishini yochungechunge lwe-QK1327 kanye ne-QK1363 angumbhede oyisicaba ovundlile we-CNC amaleveli okuphotha angenalutho anokulawula iluphu evalekile.Izimbazo ezimbili zokulawula ukuxhumanisa, i-Z-eksisi ne-X-eksisi zisebenzisa izikulufu zamabhola nama-servo motors e-AC ukuze kuzuzwe ukunyakaza kwe-longitudinal ne-lateral, ngokunemba kokuma okuhle nokunemba kokuma okuphindaphindiwe.
Leli thuluzi lomshini liklanyelwe futhi lenzelwe ukucubungula intambo yazo zonke izinhlobo zamapayipi ezimbonini ze-petroleum, amakhemikhali nezensimbi.Ingakwazi ukuguqula zonke izinhlobo zezintambo zangaphakathi nezangaphandle (imicu ye-metric, intshi ne-taper pipe) ngokunembile ngokulawula okuzenzakalelayo kwesistimu ye-CNC.Leli thuluzi lomshini lingaphinda licubungule izingxenye ezijikelezayo njenge-lathe evamile evamile.Isibonelo, ukukhanda okumahhadlahhadla nokuqeda kwezindawo eziyisilinda zangaphakathi nezangaphandle, izindawo eziyindilinga, izindawo eziyindilinga, namaqoqo aphakathi nendawo namancane ezingxenye ze-shaft nediski.Inezici zokuzenzakalela okuphezulu, ukuhlela okulula nokunemba okuphezulu kwemishini.
I-TGK CNC eyisicefe, umshini wokushushuluza kanye ne-roller burning inohlelo lokusebenza oluhlakaniphile nolulula lwe-CNC olusebenza kahle kakhulu nokusebenza okuzinzile, lisebenzisa izindlela zokuvikela imvelo ngokumelene nokuchaphaza kukawoyela nokuvuza.
Lolu chungechunge lwe-lathe yenjini enesivinini esikhulu lungenza imisebenzi ehlukahlukene yokuguqula, njengokuguqula izindawo zangaphakathi nezingaphandle ze-cylindrical, izindawo ezi-conical, ubuso bokuphela kanye nezintambo ezihlukahlukene - izintambo ze-metric kanye ne-intshi, kanye nokubhoboza, ukubuyisela kabusha kanye nemigodi yokudweba uwoyela.Leli thuluzi lomshini lingacubungula insimbi, insimbi esakazwayo nezinsimbi ezingenayo insimbi.Ukunemba kobukhulu bezingxenye ezicutshungulwe yile lathe kungafinyelela ku-IT6-IT7, futhi kungatholwa ubuhwaba obuncane.Ngaphezu komsebenzi wokuphenduka ongenhla, i-saddle lathe ifaneleka ngokukhethekile ukucutshungulwa kwezingxenye zediski kanye nezingxenye ezimise okwenqaba.
I-TGK50/TGK63 uchungechunge olusindayo oluyisicefe, umshini wokushushuluza kanye nomshini wokushiswa ngama-roller usebenzisa indlela yokucubungula ucezu lokusebenza oluzungezisayo kanye nokudla kwamathuluzi.Ingasetshenziswa futhi indlela workpiece is fixed futhi amathuluzi ukusika ukushintshanisa futhi feeds.Umshini ungenza ukushushuluza kanye nokushiswa kwe-roller kwembobo yangaphakathi, ubuchwepheshe bomshini bulula (uma ukucubungula isikhathi sekuphelile futhi kwakhiwe).Isebenza kahle kakhulu nokusebenza okuzinzile.Ukukhiqiza izikhathi ezingu-5-10 zomshini wendabuko ojulile wokubhoboza.Izinga eliphezulu elihlakaniphile kanye nokusebenza okulula kokulawula kwedijithali kwenza umshini usebenze ngokuzinzile.
Lokhu izixhumanisi eziphindwe kabili ze-CNC, isenzo esihlobene nama-eksisi amabili kanye ne-loop evalwe kancane elawulwa ilele yokujika.Inenzuzo yokunemba okuphezulu, ukusebenza kahle okuphezulu nokuzinza okuphezulu.Ihlanganiswe nesistimu ye-CNC ethuthukisiwe, umshini unomsebenzi womugqa we-interpolating, umugqa oblique, i-arc (i-cylindrical, i-rotary camber, i-spherical surface kanye nesigaba se-conic), izikulufu eziqondile ne-taper metric/intshi.Ilungele ukucubungula amapuleti ayinkimbinkimbi futhi anembe kanye nama-shafts.I-roughness ngemva kokuphenduka ingafinyelela ukunemba kokugaya ngenye i-grinder.
A
Ukubonakala kwenoveli
Idizayini yokubukeka ye-lathe ihlanganisa umqondo we-ergonomics esakhiweni sethuluzi elikhulile lomshini ukuze kuthuthukiswe umuzwa wokusebenza.Izingxenye zokugxiviza ezibomvu nezimpunga ezigqamile zisetshenziselwa izingxenye zensimbi eziyinhloko, futhi umphumela uwonke muhle.
B
Imininingwane ecacile
Imikhiqizo yochungechunge lwe-CA inokucaciswa okuphelele nezigaba ezahlukahlukene.Kubandakanya i-lathe yombhede oqondile, i-lathe yombhede wesihlalo kanye ne-diameter enkulu.
C
Qedela imisebenzi
Ama-lathes ochungechunge lwe-CA angasetshenziselwa ukuguqula ubuso bokuphela, amasilinda angaphakathi nangaphandle, indawo eyi-conical nezinye izindawo ezijikelezayo zezinto ezahlukahlukene.Ukucutshungulwa okunembe kakhudlwana kwe-metric ehlukahlukene, intshi, imojuli, imicu ye-diametral pitch.Ngaphezu kwalokho, ukubhola, ukuvuselela kabusha, ukudonsa ama-grooves kawoyela kanye neminye imisebenzi nakho kungaba nekhono kalula.
D
Ukusebenza okuhle kakhulu
I-40A series lathe evamile ifakwe i-diameter enkulu ye-spindle front bear, futhi inombhede obanzi uma iqhathaniswa nemikhiqizo efanayo, ifinyelela ukuqina okuphezulu kwesakhiwo, ukuze ukusebenza komkhiqizo kufinyelele ukuphakama okusha.
izesekeli ezijwayelekile: Imikhono yomhlathi emithathu eguquguqukayo nezikhungo Isibhamu sikawoyela Ibhokisi lamathuluzi namathuluzi Isethi engu-1.
*I-spindle enkulu ne-chuck ephindwe kabili ukuze kuqinisekiswe inqubo yepayipi elikhulu lobubanzi.*Umbhede onesiqephu esisodwa wamukela i-ayoni enamandla kakhulu ukuqinisekisa ukuqina nokunemba.*Iziqondiso ezicishiwe ze-Ultrasonic frequecncy ziqinisekisa ukumelana okuhle nokugqokwa.*Inqola nendlela yokuxhumana sebenzisa i-Turcite B ukuze ugcine ukunemba.*Ama-double pneumatic chucks aqinisekisa ukuthi i-workpiece iqinile futhi isebenza kahle.
Lo mshini uyi-double column vertical lathe, okuyimishini ethuthukisiwe esebenza kahle kakhulu, ububanzi obubanzi bobuchwepheshe kanye nokusebenza kahle kokukhiqiza okuphezulu.
Umshini uwuhlobo lokusebenza kahle okuphezulu, ukunemba okuphezulu, i-automation ephezulu ejulile yembobo eyisicefe kanye nemishini yokuhlonza inhlanganisela.Isetshenziselwa isicefe esiyisicefe futhi honing cylindrical workpiece.
Enkambweni yomshini, i-workpiece iyajikeleza futhi ithuluzi lokusika alizungezi.
Amafutha okusika okuyisicefe nokucija ahlukile.Ithuluzi lomshini lifakwe amasethi amabili esistimu yokunikezela uwoyela kanye nethangi likawoyela.Lapho izindlela ezimbili zokucubungula ziguqulwa, zidinga ukushintshelwa kumasekhethi azo kawoyela afanele.
Okuyisicefe nokucija kwabelana ngethubhu lethuluzi lokusika elifanayo.